Ford Recalls Over 694,000 Cars Due to Risk of Engine Fires

Serious Defect Discovered in Popular SUVs

A significant defect in the fuel injectors of more than 694,000 Ford vehicles in the United States—specifically Bronco Sport and Escape models—has forced the automaker into swift action.

The problem involves cracks in the fuel injectors, which may cause fuel leaks and, consequently, create serious fire hazards within the engine compartment.

This recall specifically targets vehicles equipped with 1.5-liter engines manufactured between 2020 and 2024.

Repeated Investigations and Recalls

Ford has been aware of this issue since 2022 and has launched multiple investigations. Despite software updates provided during recalls in November 2022, March 2024, and March 2025, the defect remains unresolved.

Further examinations revealed that corrosion can worsen injector cracks, increasing the likelihood of fire.

To date, Ford has reported eight engine fires linked to this defect, six of which involved vehicles that had not received the software update. No injuries have been reported.

Temporary Solution Underway

To reduce the risk of further incidents, Ford will offer a temporary software update free of charge for affected vehicles while working on a permanent repair.

Owners of the impacted models will receive notification letters from Ford regarding the risk starting August 18, 2025, followed by a second letter when a final fix becomes available.

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